ESM-CB-AZ-FI2-BR-IO-158875 (Order no. 158875)

IO-Link Gateway with relay outputs for BP/BR switches

  • IO-Link device for reading process and device data of BP/BR safety switches and transferring them to a higher-level control system
  • Control of guard locking of BP/BR switches, depending on the switch used
  • Compact version measuring only 18 mm in width
  • Rail mounting
  • LED status indicators
  • Sensor circuit 1: connection of single- or dual-channel safety switches with floating contacts; short circuit, earth fault and ground fault detection
  • Sensor circuit 2: connection of 2 safety outputs for BP/BR switches
  • Use as safety relay with two safe outputs
  • Start button and feedback loop can be connected
  • Safety relay: use up to category 4 according to EN ISO 13849-1
ESM-CB-AZ-FI2-BR-IO-158875 (Order no. 158875)

Description

Connection options

The following functions are possible given the corresponding wiring:

  • Start input for automatic start or a monitored start button
  • Monitoring of downstream relays or contactors (feedback loop)
  • Short circuit monitoring to detect short circuits between the connecting cables and to shut down the outputs or prevent relay starting if necessary
  • Earth fault/ground fault monitoring to detect short circuits between the connecting cables and earth or ground and to shut down the outputs or prevent relay starting if necessary.

Relay outputs

  • The outputs are redundantly designed and electrically decoupled.
  • Simultaneity monitoring of the safety outputs to monitor safety components over time.
  • No time-delayed shutdown

Industry 4.0 ready

Process data are cyclically sent to the control system via IO-Link. These data include all status signals, such as the door or guard locking position, and the indication of whether a switch is in the limit range of the actuating range.

The process data are available to the control system after approx. 200 ms and can be used for the automation process.

Moreover, acyclical polling can be used to collect environmental data such as the internal switch temperature, the applied voltage or the ID of the transponder used, as well as other values.

Plug and Play series connection

  • Connection for safety switches with BR technology without addressing the individual switches
  • The wiring and configuration work is minimized.

Device data and events

The higher-level control system can poll more than 30 different items of information from the connected switches. Comprehensive data transmission via IO-Link enables targeted preventive maintenance, for example.

Simple implementation of innovative applications

Device data from the actuators used can be employed to detect individual rotary table positions or different containers, for example.

Dimension drawing
Dimension drawing
Wiring diagram
Wiring diagram

Dimensional drawings

Dimensional drawings

Connection examples

Connection examples

Technical data

Approvals

c_UL_us_E93776EAC_RU C-DE.MO05.B.00971/20TÜV Rheinland_ESM-CB_01/205/5698.01/24

Operating and display elements

LED display
Operating voltage PWR
Status display IO-Link
Status display STATE1
Status display K1/K2
Status display DIA
Status display STATE2

Electrical connection values

Connection cross section 0.2 ... 1.5 mm²
Rated impulse voltage Uimp
Leakage path/air gaps
Degree of contamination (external, according to EN 60947-1) 2
IO-Link
Process data update 5 ms
Power supply
L /L- 24 V DC -20% / +25%
Current consumption
L /L- 16 mA
Reverse polarity protection Yes
Cycle time 5 ms
Supply A1/A2
Rated insulation voltage Ui 320 V
Rated impulse voltage Uimp 4 kV
Operating voltage DC
UB 24 V DC -20% ... +25%
Duty cycle 100 %
Current consumption 60 mA
Reverse polarity protection Yes
Diagnostic input ID/C
Current consumption 30 mA
Monitoring output OM
Output type pnp semiconductor output, (not safety-related)
Output voltage
approx. 22 V DC (UB - 2 V)
Switching current max. 100 mA
Sensor circuit S1: Inputs S12, S14 (safety-related inputs)
Discrepancy time
Input voltage
1 signal 11 ... 30 V DC
Test pulse duration 1.5 ms
Test pulse interval Test pulse rate=5 x test pulse width
Sensor circuit S2: 2 safety inputs S32, S34
Discrepancy time
Input voltage
1 signal 11 ... 30 V DC
Current consumption max. 5 mA
Safety contacts 13/14, 23/24
Fuse
external (safety circuit) according to EN 60269-1 6 AgG or 6 A circuit breaker (characteristic B or C)
Output type
Normally open contact 2, safety-related normally open contacts / NO contacts 13/14 and 23/24, 2 each wired in series redundantly internally, non-delayed, potential-free.
Utilization category
DC-13 4A 24 V
AC-15 5A 230 V
Switching voltage
AC/DC 12 ... 250 V
Switching current max. 6000 mA
Start circuit: Entrance S21
Input voltage 15 ... 27.6 V DC
Current consumption 5 mA

Mechanical values and environment

Dimensions 17.5 x 116.5 x 114.5 mm
Connection type plug-in spring terminals
Installation orientation vertical or horizontal
Storage temperature -25 ... 70 °C
Atmospheric humidity max. 75 % rH
Mounting type Mounting rail TH 35 (EN IEC 60715)
Degree of protection
IP54 (Installation location, min.)
IP20
Ambient temperature -25 ... 60 °C
Material
Contact AgSnO2
Housing PBT, gray
IO-Link
Connection type
C/Q 1 Master
Diagnostic input ID/C
Number of inputs 1
Safety contacts 13/14, 23/24
Mechanical life
Relay 10 x 10⁶

Characteristic values according to EN ISO 13849-1 and EN IEC 62061

PLMaximum SILPFHDCategoryMission time
Monitoring of the guard positionAt switching current ≤ 0.1 A at 24 V DC and max. 500,000 switching cycles 1/yPL e31x10-9420 y
with switching current ≤ 1 A at 24 V DC and max. 50,000 switching cycles 1/yPL e31x10-9420 y
with switching current ≤ 4 A at 24 V DC and max. 15,000 switching cycles 1/yPL e31x10-9420 y


Interface

IO-Link
Data protocol (COM3)
Data rate 230 kbit/s

Downloads

Single Documents

Other Documents

Ordering data

Ordernumber 158875
Item designation ESM-CB-AZ-FI2-BR-IO-158875
Gross weight 0,231kg
Customs tariff number 85371098
ECLASS 27-24-26-07 Feldbus, Dez. Peripherie - Grundgerät